MaxPower's insulation solutions increase your production throughput and cut energy costs — with guaranteed results that pay for themselves before the first invoice is due.
Our insulation solutions deliver guaranteed, measurable results. You only pay from the improvements we generate.
Increase production output by running your lines faster — without adding equipment or labor. Engineered with proprietary thermal materials for maximum cooling efficiency.
Cut energy consumption up to 25% on every extruder line — with zero disruption to production. Built with proprietary insulation materials that outperform generic alternatives.
Uninsulated equipment bleeds energy, limits throughput, and shortens component life. Most plants don't realize how much they're losing until someone measures it.
MaxPower engineers assess your entire operation, identify where you're losing throughput and bleeding energy, and implement custom insulation solutions built with our proprietary thermal materials. Then we do something no one else will:
Our insulation solutions are guaranteed to deliver measurable results — increased throughput, reduced energy costs, or both. If we don't deliver, you don't pay. No capital expenditure, no purchase orders, no risk.
We don't quote from a spec sheet. Our engineers walk your floor, thermal-image every line, and find gains you didn't know existed.
We put our money where our mouth is. You pay only from the measurable improvements we deliver to your operation.
No estimates, no projections. We measure before and after on your equipment so you can see the results for yourself.
Based on actual instrumented results at plastics extrusion facilities.
Air ring insulation · lower cooling air temp · faster line speed
Throughput increase varies by line configuration. We measure and guarantee your specific gain.
Single extruder · 24-hour operation · $0.07/kWh
Per extruder line at Texas industrial rate. Most facilities run 4–12 lines.
Beyond our guaranteed insulation solutions, MaxPower manufactures premium ceramic heating products for the plastics industry.
Your extruders already use heater bands. Ours are better. MaxPower's ceramic heating elements outperform conventional aluminum heaters where it matters most — on the production floor.
Faster heat-up means less downtime on startups and material changes. Ceramic construction provides more precise, responsive temperature control than aluminum — tighter zones, less overshoot, better melt consistency.
Ceramic elements reach operating temperature faster than aluminum, reducing startup time and material changeover delays.
Ceramic provides more responsive, accurate temperature control — tighter zone management with less overshoot.
Engineered to fit your existing equipment. Easy swap by your own team during a scheduled maintenance window.
You're buying from the people who make them — not a middleman. Better support, better pricing, better accountability.
We handle everything. No capital expenditure. No production downtime.
Our engineers survey your equipment with thermal imaging. We identify where you're losing throughput and energy — and calculate your specific improvement potential. No charge, no obligation.
Every insulation solution is precision-engineered for your specific equipment using proprietary thermal materials — not off-the-shelf blankets. Custom-fit air ring insulation for throughput, barrel and arm blankets for energy savings, or both.
Solutions are designed for easy installation by your own maintenance team during scheduled downtime. We instrument before and after so the results speak for themselves. You pay only from what we deliver.
Our solutions are engineered specifically for the thermal challenges in plastics production.
Film, sheet, pipe, profile — insulate barrels and air rings for faster output and lower energy costs.
Barrel insulation reduces energy per cycle and improves shot-to-shot consistency.
Stabilize thermal zones for better wall distribution and fewer rejects.
High-wear environments benefit from reduced energy costs and improved temperature control.
"We were skeptical — another vendor promising savings. But MaxPower backed it with instrumented data on our own equipment. 23% energy reduction on the first line, plus we were able to increase line speed. We did all eight lines within 90 days."
Schedule a free thermal audit. We'll show you exactly how much more
throughput and how much less energy your facility could be running on.